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Equipment List

Diversified Cutting Solutions & Fabrication is committed to offering its customers state of the art technology as evidence in its waterjet, laser, plasma cutting and CNC cutting systems. We are committed to maintaining the latest advancements in machining technology under one roof to provide the most complete source of converting capabilities for our customers. Our cutting and machining systems provide extremely accurate cuts, with a high degree of repeatability, over a wide range of materials and shapes.

LASERS – Quantity (20) – Trumpf 3040 fiber optics laser 6000 KW – (78.74”) x (157.48”) with storage tower. Trumpf 3040 fiber optics laser 4000 KW - 60” X 120” Table Size, Trumpf 3050, 5000 Watt 60” X 120” Table Size, Trumpf 3030, 4000 Watt 60” X 120” Table Size 3-Axis, Mitsubishi LV-Plus with EL4 “Light Out” Conveyor, Mazak Super Turbo-X with lift Mater Conveyor.

WATERJETS – Quantity (10) – Table sizes 60” X 120” Cuts Virtually All Materials. Cuts up to 6” and More Depending on the Material Accuracy +/- .005 Depending on the Material Thickness. The Ability to use Multiple Heads to Cut Multiple Parts Simultaneously.

PLASMA-HIGH DEFINITION – Quantity (7) – Up to 20’ X 240’ Table Size, Kamatsu Twin Heads, Cuts Mild Steel, Plasma Burn up to 1-1/2” Thick, Oxy Burn up to 3”. Fully CNC Controlled

PUNCH PRESSES – Quantity (2) – Whitney 176 Ton Capacities, 30” Throat Punching up to ½” Thick Steel

SHEARS – Quantity (19) – Up to 16’ Long, .750 Thick, Wysong, 10’ and 14’ ¼” Mild Steel Capacity (CNC Controlled)

STAMPING PRESSES – Quantity (4) – Hydraulico 130 Ton 24” X 48” Bed, with Reel and Feeder. Also Rousselle Stamping Press-75 Ton for Light Gage Material Runs. Single Stations Punching Also Available.

PRESS BRAKES – Quantity (30) – Wysong, Trumpf, Cincinnati, and Accupress, All CNC Controlled, Backgauged, 40 Ton up to 3,000 Ton, 4’to 30’ Beds

ROBOTIC WELDING CAPABILITIES – Quantity (3) – Lincoln Electric Twin Cell Welding Systems can Dramatically Enhance Standard Part Production by Improving Productivity up to 80%. The Robot Cell is Designed for Small to Large Sized Parts That can be Welded Using the Flexibility of Reorientation

ROLLING MACHINES – QUANTITY (4) – DAVI – MCB – Four Roll Hydraulic Plate Rolling Machine with Dual Pre-Bending. Capacity to Bend Plate from 10mm to 200mm Thickness with Widths Varying From Two to up to Six Meters. CNC Controlled

SUBMERGED ARC WELDING CENTER – Quantity (2) – Capacity up to 20’

WELDING CAPABILITIES – Quantity (75) – Work Stations, Certified Welders, MIG and TIG, Materials to Include Steel, Stainless Steel, and Aluminum

TIME SAVER CENTERS – Quantity (6) – 9” to 52” Wet and Dry

CNC HORIZONTAL MACHINING CENTERS
(1) Cincinnati Horizontal Milling Machine, Table travel: 15″ x 42″, 1,500 Max RPM

(1) Mazak H-15 two pallet Horizontal Machining Center, 20″ x 20″ pallets

(1) Mazak Power Center H22 ten pallet Horizontal Maching Center, 31 1/2″ x 31 1/2″ pallets

(2) NEW Makino A81 HMC, X = 35.433 x Y = 31.496 x Z = 40.157, with 4th axis contouring, 1000 PSI through the spindle, 60 position tool changer, probes and 2- 630mm pallet shuttle system.

(1) Mazak HMC-15 Module B, with 10 pallet carousel and 24.8” square pallets. Machining envelope of 39.37” (X) axis, 31.5” (Y) axis and 29.5” (Z) axis. 360 position rotary table, CAT V-50 shank tools and 160 tool magazine. Mazatrol CAM M-2 control with Renishaw probe.

(1) Mazak HMC-15 with 6 pallet carousel and 24.8” square pallets. Machining envelope of 39.39” (X) axis, 31.5” (Y) axis and 29.53” (Z) axis. 360 position rotary table, CAT V-50 shank tools and 80 tool magazine. Mazatrol CAM M-2 control.

(1) Mazak HMC-15 Module A, with 6 pallet carousel and 19.7” square pallets Machining envelope of 25.6” (X) axis, 21.6” (Y) axis and 19.7” (Z) axis. 360 position rotary table, CAT V-50 shank tools and 40 tool magazine. Mazatrol CAM M-2 control.

(1) Scharmann HMC Solon 2, 25.5” x 31.5” pallets with changer. Machining envelope 47.25” (X) axis, 39.37” (Y) axis and 31.5” (Z) axis. Full contouring 360,000 position rotary table. CAT V-50 shank tools and 60 tool magazine. Siemens CNC control.

(1) Niigata HN-80 (2) 31” square pallets with changer. Machining envelope of 44” (x) axis, 35.4” (Y) axis, 31.4” (Z) axis. Five degree table index, CAT V-50 shank tools and 90 tool magazine. Fanuc 6MB control.

PEDDINGHAUS MACHING CENTERS – (2) 9 Spindle Drill Line, 48” X 36” Operating Window, with Coping Machine Attachment for Flame Cutting Requirements. Line Contains Saw Stations for Cut-It-To Length Requirements.

CNC VERTICAL MACHINING CENTERS

  • (8) CAT 40 and CAT 50 Machines

(1) Mazak V655 Vertical Machining Center 26″ x 89″ table, probe (New 1995)

(1) Mazak VQC 20/50 Bridge type Vertical Machining Center with 35″ x 40 table and 3D controls for molds

(1) TREE 425 CNC Vertical Machining Center, Table travel: X=30″ Y=15″ Z=6″, Knee travel: 18″, 6,000 Max RPM Spindle, 3 axis

(2) SHARP CNC Vertical Milling Machine, Table travel: X=28″ Y=14″ Z=6″, Knee travel: 16″, 4,000 Max RPM Spindle

(1) SHARP LMV Vertical Milling Machine, Table travel: X=28″ Y=14″ Z=6″, Knee travel: 16″, 4,000 Max RPM Spindle, Mitutoyo readouts

(2) HAAS VF-4 Vertical Machining Center, Table travel: X=50″ Y=20″ Z=25″, Full 4th Axis Capabilities, 7,500 Max RPM Spindle, 20 pocket tool changer

(5) HAAS VF-3 Vertical Machining Center, Table travel: X=40″ Y=20″ Z=25″, Full 4th Axis Capabilities, 7,500 Max RPM Spindle, 20 pocket tool changer

(1) Johnford 850 VMC with pallet changer. Machining envelope of 22” (x) axis, 31”, (Y) axis and 26” (Z) axis. Geared head-coolant through spindle. CAT V-40 shank tools and 24 tool magazine. Fanuc control.

(1) Mazak AJV 35/60 with pallet changer. Machining envelope of 60” (X) axis, 35”(Y) axis and 26” (Z) axis. Two 30” x 60” pallets. CAT V-50 shank tools and 60 tool magazine. Mazatrol M-32 CNC control with Renishaw probe.

(1) Enshu 650 VX. Machining envelope of 65” (X) axis, 25.6” (Y) axis and 26” (Z)axis. CAT V-50 shank tools and 30 tool magazine. Fanuc 15M CNC control.

(1) SNK VMC. Machining envelope of 44.5” (X) axis, 26” (Y) axis and 25.5” (Z)axis. CAT V-50 shank tools and 24 tool magazine. Fanuc 6M CNC control.

(1) Viper V-950 Vertical Machining Center 18″ x 45″ Table 15 h.p. 20 Tool Changer

(1) Viper V-1270 Vertical Machining Center 22″ x 52″ Table 20 h.p. 21 Tool Changer

(1) Viper V-2100 Vertical Machining Center 41″ x 81″ Table 25 h.p. 32 Tool Changer

CNC PRODUCTION TURNING CENTERS
(1) DAEWOO PUMA 240C Turning Center , Bar capacity – 2.5″ diameter, Turning Length – 24″, 25 HP main spindle drive, 4,500 Max RPM Spindle, 12 tool stations, Control – Fanuc 21 I –TB

(1) DAEWOO LYNX 200LC Turning Center , Bar capacity – 2.5″ diameter, Turning Length – 20″, 15 HP main spindle drive, 4,500 Max RPM Spindle, 12 tool stations, Control – Fanuc 21 I –TB

(1) Kitako Model MT4-120 high production lathe, 4 spindles with 6” chucks and 6 station turrets and Fanuc CNC control.

(14) Kitako Model MT4-170 high production lathes. 4 spindles with 8” chucks and 8 station turrets and Fanuc CNC control.

(1) Kitako Model VT4-250 high production lathe. 4 spindles with 10” chucks and 8 station turrets., with a Fanuc CNC control.

(1) Kitako Model VT4-350 high production lathe. 4 spindle with 12” chucks, two slides (4 axis). Fanuc CNC control.

(2) Kitako Model VT4-550 high production lathes. 4 spindle with 18” chucks, two slides (4 axis). Fanuc CNC control.

(1) Kitako Model VT4-450 high production lathe. 4 spindle with 15” chucks, two slides (4 axis). Fanuc CNC control.

(1) Mori-Seki CL200 Turning Center 2 1/2″ Thru Spindle w/ 8″ Chuck With Bar Feeder Hwacheon Hi-Tech 200B (2) 2 1/2″ Thru Spindle w/10″ Chuck With LNS -ECO-Load Bar Feeder Live Tooling

(1) Mazak Quick Turn 10 Lathe 15″ x 21″

(1) Mazak Quick Turn 35N Lathe 20″ x 40″ – 40 HP. (New 1996)

CNC LATHES
(1) LeBlond: 44″ x 256″ with 62″ x 29″ gap, digital readouts, hydraulic tracer

(1) LeBlond: 20″ x 72″, trav-a-dials

(1) Mazak: 21″ x 80″, full taper, trav-a-dials

(1) American: 20″ x 156″ with collets

(1) Webster-Bennett: 54″ V.B.L. 62″ swing, readouts, tracer

(1) Okuma-Howa Act 5 Lathe 23.5″ x 49.5″, 50 HP.

(1) Mazak Power Master Lathe 34″ x 160″, 60 HP. CNC (New 1996)

(1) MAZAK Gap Bed Lathe, 18″ Over ways, 28″ in gap, 60″ between centers, Sony digital readouts, Taper Attachment

(1) LEBLOND 15″ Regal Lathe, 14″ Over ways, 60″ between centers, Mitutoyo travel dial

(2) Cincinnati Milacron 2216C universal lathes. 30” swing, 40” between centers, 12 station turret, 60 HP drive. Acramatic 850 CNC control. Note: one is equipped with a steady rest.

(4) Danichi Model B-70 universal lathes. 27.5” swing, 60” between centers, 12 station turret, 50 HP drive. Fanuc 6T CNC control.

(1) Danichi Model B-70 universal lathe. 20” swing, 40” between centers, 12 station turret, 50 HP drive. Fanuc 6T CNC control.

(1) Danichi Model B-70 universal lathe. 20” swing, 80” between centers, 12 station turret, 50 HP drive. Fanuc 6T CNC control.

(1) Hitachi Seiki universal lathe. 20” swing, 36” between centers, 10 station turret with quick change tooling system. Conversational CNC control.

(1) Mazak 3L universal lathe. 20” swing, 24” between centers, 8 station turret. Mazak CNC control.

(1) Mori-Seiki SL5 12” chuck CNC lathe. Fanuc control.

(1) Mori-Seiki SL-2B 10” chuck CNC lathe. Yosnoc control.

(1) Mori-Seiki SL-OH collet chuck CNC lathe. Fanuc control.

(1) Mori-Seiki SL-1B collet chuck CNC lathe. Fanuc control.

(1) Mori-Seiki SL-5B 12” collet chuck CNC lathe. Fanuc control.

(1) Mori-Seiki 200 with 2.50” Through Spindle and Bar Feeder

(2) HW 200B with 2.50” Through Spindle and Bar Feeder

(1) HW 200C with 3.00” Through Spindle and Bar Feeder

(1) 200BMC Twin Spindle Machine with 2.50” Through Spindle and Bar Feeder

CNC VERTICAL TURNING CENTERS

(1) Scheiss Vertical Turning Center. 48” table, 73” swing, 63” under the rail, tool changer with 12 tool magazine. Siemens CNC control.

(1) Scheiss Vertimaster Model 16DS turning-boring-milling center with pallet changer. Twelve station automatic changer with vertical, right angle, and universal milling heads. Two 48” diameter round pallets. 63” diameter x 63” with high turning capacity.

CNC HORIZONTAL MACHINES

(1) Cincinnati 20H2500 three axis horizontal. Machining envelope of 100” (X) axis, 60” (Y) axis, 26” (Z) axis. Allen-Bradley 9240 CNC control.

(1) Cincinnati 20H2500 three axis horizontal. Machining envelope of 100” (X) axis, 40” (Y) axis, 26” (Z) axis. Allen-Bradley series 9 CNC control.

(1) Cincinnati CIM-X Series 30 three axis horizontal. Machining envelope of 52.5” (X) axis, 30” (Y) axis and 26” (Z) axis. Dynapath 200 CNC control.

(1) Cincinnati CIM-X Series 30 two axis horizontal. Machining envelope of 52.5” (X) axis, 30” (Y) axis. Dynapath 200 CNC control.

HORIZONTAL BORING
(1) 6″ Lucas HBM, table type, 60″ x 144″ table, 48″ spindle travel, 96″ vertical travel, 144″ horizontal travel, 60″ Z travel, cnc control.

(1) 5″ Lucas HBM, table type, 48″ x 60″ table, 36″ spindle travel, 60″ vertical travel, 84″ horizontal travel, 48″ Z travel, digital readouts, air-lift rotary table

(1) 5″ Lucas HBM, table type, 48″ x 74″ table, 36″ spindle travel, 72″ vertical travel, 100″ horizontal travel, 48″ Z travel, digital readouts, air-lift rotary table

(1) 5″ Lucas HBM, floor type, 96″ vertical travel, 156″ horizontal travel, bed plate 78″ wide x 24’4 long – digital readouts

MILLING AND GRINDING
(1) Bridgeport: Series 1,2 JS variable speed, 2 HP. Equipped with readouts

(1) Bridgeport: Series II, 5 HP. Variable speed readouts

(1) Bridgeport: Series II, 3 HP. Variable speed readouts

(1) Van Norman Universal Head Milling Machine

(1) Zayer Universal Head Mill 28″ x 100″ Table with Readout
(2) Disc Sanders, abrasive, Apex Model “S”, 16″
(1) Hammond Tool Grinder
(1) Cincinnati Production Buffer and Polisher
(1) Dayton Disc and Belt Sanders
(2) Blanchard Rotary Surface Grinder, 36” Magnetic Chuck
(2) Reid Surface Grinder, 6” X 18” Table
(1) Sunnen Precision Hone 2” Diameter Max Arbor Size

PRODUCTION SAW CENTERS
(1) KASTO Cold Saw 2 Speed power head with automatic clamping, 3” x 5” Capability

(1) ROLL-IN Semi-Automatic Vertical Bend Saw, 9” x 18” Capacity

(3) Amada HM 400 saws, 16” x 16” capacity.

(4) Kasto Twin A4 automatic saws, 15-3/4” x 15-3/4” capacity.

(1) Doall Model C-30SNC automatic saw.

(1) Kasto automatic saw, 14” x 16” capacity.

(1) Kasto Automatic Vertical Bandsaw, 10″ x 10″

(2) Hemsaw Vertical Bandsaw, 16″ x 16″

(1) Hyd-Mech Self Feeding 18″ x 18″ x 40′-0″ (Infeed) Vertical Bandsaw
(2) Marvel Series 8 Mark II 20″ x 18″
(8) Capacity to 12” Round NC Controller For Auto Feed and Accuracy of the Part

TUBE BENDER & ROLLS
(1) Pines #4 Tubing Bender Max. 6″ x Sch. 80

(1) Round, Square, Rect. & Flat Tooling

(1) Wysong Rolls 3/16″ x 6′

(1) ROLL-IN Semi-Automatic Vertical Bend Saw, 9” x 18” Capacity

(1) BAILEIGH – Hydraulic Rotary Draw Tube & Pipe Bender, Capacity: 2 1/4 Round

(1) Various other Saws, Routers, and Shapers

(2) Pines #4 Tube Bender, Capacity: 6” SCH., 80 Max

SLOTTERS
(1) Pratt & Whitney keyseater 12″, Model “B”
(1) Bement, Miles & Co., 40″ x 40″ table, 18″ stroke

SURFACE GRINDER
(1) Thompson, 6″ x 18″ table

DRILL GRINDERS
(1) Darex SP2500 – 1/16″ to 1″

PAINT LINE
(2) In House Capabilities to Wet Paint, Air Dry, and Furnish Products Finished with Prolane, Epoxy, and Urethane Coatings

POWDER COATING LINE
(2) Continuous Conveyorized Powder Lines Capable of Handling Parts, 12’ Long X 4’ High X 2’ Wide. Five Step Processensures Dirt and Grease are Removed and the Metal is Etched for Superior Adhesion. The Lontech Application System and Infrared Cure Ovens Delivers a Properly Coated Cured Finish.

PLATING
Irradiating, Anodizing, Black Oxidizing, Nickel, Zinc, Chrome, Tin, Silver, Phosphate and Passivation, ETC …

AUXILIARY AND SUPPORT EQUIPMENT
Drill Presses (2)

Tapping heads

Vibratory Tumbler

2 Ton Jib Crane

8,000 lb. Capacity Fork Truck

Computerized shop floor scheduling system

Various Deburring Equipment

Various Hand Tools

(1) Bardons & Oliver Model 36TBC – CNC Cut-Off Lathe, 6-5/8” Round capacity

(2) Bardons & Oliver automatic cut-off lathes, 8” collets.

(3) Cone six spindle automatics. 4” collet capacity with 20” stock stand.

(2) Cone four spindle automatics. 5-1/4” collet capacity.

(3) Engine lathes, up to 24” swing, 60” between centers.

(3) Bridge Ports with digital readouts and power feeds.

(1) Radial drill, 12” column, 3’ arm.

(1) Kaltenbach Model SKL 500 automatic cold saw.

(1) Eisele Model LMs 500 automatic cold saw.

(3) Vertical band saws.

(2) Sweco vibratory finisher, 10 cubic foot bowl.

(3) MIG welding stations

(1) TIG welding station.

(2) Surface grinders.

(1) Cincinnati Monoset tool and cutter grinder.

2000 International 4700 10 Ton Truck

2″ Rigid 535 Bolt Machine, studs up to 22″

Beaver Bolt & Pipe Threader 2 1/2″ R.H. or L.H.

Bending table

Hydraulic Press

Sand Blaster with dust collector

12″ Weld Positioner, 3 jaw

48″ Weld Positioner, 4 jaw

450 ton Press, straightening and pressing, area 7′ high, 42′ wide with tooling to press pinions off and on

400 ton Wheel Press, 24″ ram to tailstock

200 ton Wheel Press, 8′ ram to tailstock

Scotsman Ironworker 120 ton

Leroy 40HP Rotary Screw Air Compressor

Joy Twist air 40 HP Rotary Screw Air Compressor

Pad Pak Jr. System for Packaging

QUALITY CONTROL
(1) MINUTOVO Gauge Blocks (2) 81 piece sets

(1) STARRETT Granite Table 24” x 26”

(1) MINUTOVO Digimatic outside micrometers, 0.00005 graduation, 0 through 24” with SPC output, standards

(1) PEACOCK Bore Gauges, 0.0001 graduation, 0 though 6” with standards

(1) MINUTOVO inside Tubular Micrometers, 1.5 through 36”